Malcom Hot Air Systems

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INSTRUCTIONS FOR WELDING PLASTICS
for Vehicle Technicians with the
LEISTER TRIAC "S" Hot Air Tool
Leister Technologies

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Introduction
Identifying Plastics
Surface Preparation
Welding Groove
Tack Welding
Main Welding
Pendulum Welding
Welding Defects
Weld Dressing
Painting Plastics

Identifying Plastics

The majority of plastics used in vehicle manufacturing are thermoplastics. Heated until they soften, they can be molded or welded. There are different types of thermoplastics, each having a specified temperature for welding operations.

 

Code
Plastic
ABS Acrylonitrile Butadiene Styrene
ABS/PC Polymer alloy of above
PA Polyamide (Nylon)
PBT Polybutylene Terephtalate (POCAN)
PC Polycarbonate
PE Polyethylene
PP Polypropylene
PP/EPDM Polypropylene/Ethylenediene Rubber
PUR Polyurethane (Not all PUR is weldable)
PVC Polyvinyl Chloride
GRP/SMC Glass Fiber Reinforced Plastics (Not weldable)


Recognition by test welding

If all other information is unavailable, a test weld can be tried on the back of the component using a rod from the identified mixed bundle of plastic welding rods.

Method

1. Fit the appropriate welding nozzle for the selected welding rod to the LEISTER TRIAC hot air tool.
2. Set the welding temperature on the rotary control according to the welding rod material to be employed in the test (see table under Main Welding. Allow the tool to attain the operating temperature.
3.
Scrape the surface in the area of the test to remove any contamination.
4. Feed the welding rod through the nozzle and into contact with the surface of the component.
5. Following the technique described in Main Welding operations, weld 2cm of the test rod to the surface of the component.
6. Remove the welding tool from the rod and then cut the rod approximately 2cm from the component surface.
7. Allow the weld to cool and then try to pull the rod from the surface of the component. If it can be pulled from the component, repeat the test with a different rod. If it stays firmly in place, the component plastic has been positively identified.

 

 

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