Malcom Hot Air Systems

MALCOM COMPANY PRODUCTS SERVICES ORDER ONLINE CONTACT US SITEMAP call us toll free:  888.807.4030
Person working with tool.

INSTRUCTIONS FOR WELDING PLASTICS
for Vehicle Technicians with the
LEISTER TRIAC "S" Hot Air Tool
Leister Technologies

OVERVIEW

EMPLOYMENT OPPORTUNITIES

TRAINING PROGRAMS

BROCHURES & LEAFLETS

NEWSLETTER SIGNUP

REQUEST INFORMATION




Newsletter Sign-up

 
We send out a newsletter via e-mail with tons of tips, techniques, and advice for your applications. Learn more.

 

Introduction
Identifying Plastics
Surface Preparation
Welding Groove
Tack Welding
Main Welding
Pendulum Welding
Welding Defects
Weld Dressing
Painting Plastics

Surface Preparation

Following these simple preparatory steps will insure a successful repair.

Plastic components can be repaired from the front or rear according to ease of access. Reinforcement welds can be used across the rear of a front repair to restore strength to areas designed to withstand impact. The photographs on the following web pages demonstrate a repair on the front of a component.

If the damage passes behind a decorative or protective trim, this must be removed from the damaged component to provide complete access to the repair area.

Trims are usually fixed with an adhesive that softens with heat treatment. Attempting to remove a trim that is cold can damage it beyond repair.

The LEISTER TRIAC hot air tool can supply 230 liters of air per minute at a precise temperature between 20°C and 700°C. For trim removal, the hot air tool is used without a welding nozzle at a temperature setting of 300°C. The temperature charts on the tool body show the rotary control setting to achieve the correct air temperature.

Whenever the hot air tool is in use, the end of the element housing becomes extremely hot. Always rest the tool on its stand when not in use.

Moving the hot air tool over the trip surface aids even heat absorption to soften the adhesive. It also prevents localized heat build-up. When the adhesive is soft, the trip should pull away neatly and allow for reuse after the repair.

 

 

Training & TechTips
Top | Contact Us | Site Map | call us toll-free: 888.807.4030