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INSTRUCTIONS FOR WELDING PLASTICS
for Vehicle Technicians with the
LEISTER TRIAC "S" Hot Air Tool
Leister Technologies

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Introduction
Identifying Plastics
Surface Preparation
Welding Groove
Tack Welding
Main Welding
Pendulum Welding
Welding Defects
Weld Dressing
Painting Plastics

Tack Welding

Welding operations are completed in two stages. First, tack weld the base of the crack. The heat knits the sides of the crack together and holds both sections of the component in alignment.

Tack welding nozzle 28 (push fitted onto the standard nozzle of the LEISTER TRIAC) is used at the temperature specified for the material (see table). The weld is best completed in one continuous run from end to end, drawing the welding nozzle tip along the base of each 'V' groove.

The sole of the nozzle should be inclined at an angle not exceeding 20° to the groove base. As the nozzle is drawn along, hot air softens the plastic below the heel of the nozzle and the toe draws the softened material together.

 

Avoid applying pressure to the weld via the tool, as the material at the base of the groove is thin and not strong. While tack welding, minor misalignment of the panel sides or newly inserted material can be corrected by holding the sections in position until the weld has knitted and cooled.

After each welding run, brush the nozzle clean with a brass suede brush. Remove any difficult residue by increasing the heat level to maximum to soften it.

 

 

 

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